4mm out of 460mm is not insignificant? It's less than 1%. Most people I know would call that number a rounding error. As for how much force goes through the hip joints - I am aware, that is why I was suggesting to apply the force away from the joints. Do you not know of the lever principle?
This is going to get you into trouble: you're talking to someone who was actually involved in systems very similar to your ideas, and is giving you boots-on-ground examples of why the things you haven't considered are preventing your ideas from becoming reality. Your response is to argue with his reality. I am a mech so I'm going to give you some homework. Take a look at your hand. In particular, take a look at your index finger. Point it, then make a fist. Take note of where the extensor tendon anchors to your wrist. Point your finger and measure from your wrist to your second knuckle. Now make a fist and measure the same distance. What percentage difference are we talking about? I measure about 4 1/2" and about 5". That's a difference of about ten percent... and that difference governs 90 degrees of flexion of the knuckle joint. 1% stretch, then equals a loss of ten degrees of precision in positioning your finger - that's parkinson's territory. And that's just a finger. Imagine trying to run if you could only plant a leg within about 10% precision. Beyond that, motors don't lend themselves well to linear torque. As demonstrated, your total flexion for a rotational motion of 90 degrees is about ten percent... and the distance extended is handled much better by a linear ram (ANY linear ram). Motors are designed to spin, not rotate through a limited arc. And if you're actually moving your cables enough that they're being spooled, they've just become braided or twisted and are undergoing substantial deformation, which means their failure rate just skyrocketed. briandmyers didn't have to tell you this. He's seen it and knows there are problems. He's worked on this, and he's a clever dude. You, on the other hand, chose to dive into sarcasm in a comment thread where you disavow MATH for fuck's sake. You can choose not to believe in math but I'm here to tell you, friend, math believes in you... and when you whip out "the lever principle" in a discussion of mechanical engineering in which you don't know the players, your interests are best served by not being a smartass lest someone comes along to demonstrate your dearth of knowledge.
It's not going to land me in trouble for a few reasons: first, I don't particularly plan to implement those in a lifetime. Second, and it's something I apologize for, there's a point I overlooked: I realized that we were talking about two completely different applications. He was talking about replacing an user's mobility in medical fields. I was talking about augmenting an user's already existing mobility - this idea was mainly to amplify the strength of an user that already had full mobility. As for that stretch - that's 10 degrees only if you use a very basic driver. The wonderful thing about electronics is that you can account for that stretch. Or you could use materials science and use, as I mentioned, pre-stressed cable that does not stretch as much, or even design your system so that the cable is already under a tension high enough that any further stretch is even less of an issue (though I do acknowledge that this is not a fail-proof execution either). And as far as your example go - I also have issues with it. The one percent stretch I mentioned was in the case of an extreme load on a thick cable at a very high weight - something that would be found only in very overweight people or military applications. The aforementioned finger would, in all likeliness, never even reach 0.5% of that load. Using that same linked calculator, with a 6-inch 0.11 inch cable under 30 pounds-force of load, it's 0.02% of cable length - an accuracy of about 0.018 degrees, which I do believe is on par, if not finer than human motor control. For the motor issue, I'll give you that - but with a stepper motor (or an array of stepper motor) you could have enough control to make it useful. And I used the term spool to refer to a circular thing that turns and affects the "length" of a cable - or, as I mentioned, a bar. As for the "lever principle" thing, it was not sarcasm. I have honestly seen people with higher education, like software engineer, that forget about such basic principles. And I did not disavow math - math is the only thing that matters in engineering - I just consider all the options, like actually designing things to avoid the bigger math problems like stretching. But yeah - the lever principle comment was not sarcasm - it was merely to ensure that we had a similar knowledge base. It's not because he's clever that he didn't forget about things. Sorry if I came across as a smartass.